JD series automatic bottle blowing machine
- 0.8L-maximum bottle capacity, 8-number of cavities
detailed introduction
1.Application of servo PLC system:
Use Omron PLC servo system, use PTO (servo as a module) system for high-speed positioning, proximity sensor switch to find the target position of the track, send high-speed signal to the servo system, online detection of the track through the high precision rotary encoder built in the servo motor The position and information are fed back to the control system, and finally the PLC and positioning module perform high-speed positioning.
2.Application structure of servo motor:
A.Mould base opening and closing power system:
a servo motor\reducer is used to drive the two sides of the mold base plate to open and close the mold as well as the bottom mold linkage through the synchronous belt transmission. The synchronization mechanism adopts a clockwise circular 360-degree rotation direction. The high-pressure pressurized air source is used to supplement the clamping (buffer to reduce the impact force of the mold, effectively protect the mold, and reduce the visibility of the finished bottle’s clamping line). The servo motor power mold opening and closing structure makes full use of engineering simulation analysis to achieve the effects of high precision, accuracy and stability of mold opening and closing, fast speed, simple structure, energy saving and environmental protection; the cycle time of bottle blowing machine opening and closing can reach 0.3 ~0.5 seconds/time.
B.Stepping system:
preform heating, preform delivery to the blow molding station, finished bottle out of the bottle stepping system action uses a servo motor synchronously linked on a slider track for rotary high-speed stepping positioning (that is, servo When the motor rotates once, it enters the preform for heating six times, enters the blow molding station six, and the finished bottle exits six). The overall stepping motion is simplified, the stepping track is fast and stable, and the production cycle is shortened, which greatly improves Productivity.
C.Stretching system:
Servo motor is also used in the blowing and lifting process, so the flexibility and accuracy of the blowing adjustment process are greatly improved (it is convenient to change the bottle type and adjust the lifting).
3.High pressure blowing valve (bottle blowing gas source) system:
The high-pressure blowing adopts a combined blowing valve for pre-blowing, blowing and exhausting, which ensures the rapid and accurate blowing, and has a gas source recovery system; the high-pressure gas (bottle blowing gas source) is recovered and reused (The air source recovery rate can reach 20-30), which is supplied to the action cylinder of the bottle blowing machine. It can save 22kw/hour of electricity. It can save the cost of purchasing a low-pressure air compressor and save space, achieve energy saving and environmental protection, and greatly improve the production speed/capacity of blowing.
4.Mode-locked structure
The clamping structure of four plates is pushed by a single crank arm.
The design of the pressurized plate is reasonable, the mold is not easy to expand, the stability and the service life are high.
The mold change is fast, and the mold can be changed in half an hour.
5.Heating box:
The arrangement structure of the heating box saves heating space and energy consumption, and makes full use of the internal space;
6.Application of constant temperature heating box:
The thermostatic light box adopts a self-feedback closed-loop adjustment system. After setting the temperature value, the device can automatically adjust the output power according to the ratio, without being affected by voltage fluctuations and environmental temperature changes. At the same time, supplemented with a frequency converter to control the circulating air, it can more effectively ensure the constant temperature inside the light box, so that each preform is heated uniformly. Moreover, the bottle keeps rotating in the light box, so that all sides of each preform can also be heated evenly, thereby increasing the blowing rate, improving the adaptability of the thickness of the blank wall (the thickness can reach 4.5mm); and it is more weather-friendly Use in environments with large temperature differences (-28~45℃).
7.Cooling water system:
Circulating cooling water protects the bottle mouth system device to ensure that the bottle mouth does not deform when the preform is heated.
8.Automatic preform management system:
When the automatic preform processing system is in processing embryos, each embryo channel has a detection photoelectric switch detection, and controls the action
9.Fully automatic production:
The processes of automatic embryo sorting, preforming, bottle taking and discharging are all automatically completed by manipulators to avoid secondary pollution.
10.Automatic fault alarm system:
The programmable logic controller (PLC) and the machine are connected through a specific communication cable, and the user can manage all the operations of the machine through the PLC. Once the machine has a fault, it will provide the operator with a warning signal and a fault diagnosis report. The operator can quickly find the cause of the fault and eliminate it as soon as possible through the fault display.
11.Advantages of our bottle blowing machine:
- 1. Touch screen operation, equipped with a one-button start button, click the whole machine to automatically adjust and return to start.
2. Built-in air recovery system, which can save energy by 30% compared with ordinary bottle blowing machines.
3. Save five sets of bottle type parameters, and change the data corresponding to the bottle type selection without resetting.
4. The servo motor drives the stepper, and the servo motor drives the stretching system to improve the blowing speed, flexibility and accuracy.
5. The linear structure of the constant temperature heating box is equipped with circulating air cooling and frequency conversion control exhaust system to improve the blowing rate.
6. Circulating cooling water protects the bottle mouth system device to ensure that the bottle mouth does not deform when the preform is heated.
7. Computer touch screen operation, you can know how to operate this bottle blowing machine if you can play with your mobile phone.
Blow molding machine parameters and configuration
Our advantage
- Energy-saving and high-yield customization
Professional R&D team
- high technology
- Strong automation
- stabilization system
Personalization
- custom structure
- custom system
- custom appearance
Full Service
- Pre-sale guidance
- Sales follow-up
- After-sales 24 online
Simple 4 steps to start our first cooperation
- simple and fast
01
Tell me your needs, such as which bottle, the required output, etc., and we will provide an exclusive proposal within 12 hours.
02
Customized solutions, including bottle blowing machines and molds, as well as complete filling lines, can be purchased in one stop.
03
Before production, we will confirm every detail with you, including workshop planning drawings, bottle design drawings, etc., and then customize production.
04
After completing the whole process of production, proofing, transportation, installation, training and acceptance, we will follow up to ensure the interests of every customer.
Co-productionthe following machines
- One stop solution
Mold
air compressor
chiller
Preform
bottle
Fill out the form for technical solutions
Take a minute to fill out the form, you can get a lot of blow molding machine knowledge.
Tell Us What You Need
Try to tell me your requirements, such as the capacity of the bottle, the output you want, or the problem you are encountering now.
Get Solution & Quote
We will provide bottle blowing machine solutions according to your requirements to help you solve your current problems.
custom production
Design the blow molding machine according to your detailed needs, avoid your current problems, and provide high-quality blow molding machines.